LIXIL has been granted a patent for an active carbon molded body made from granules of active carbon particles bound by a fibrous binder. The innovative production method involves molding these granules under heat and pressure, resulting in a product with high purification capacity and efficient production. GlobalData’s report on LIXIL gives a 360-degree view of the company including its patenting strategy. Buy the report here.
According to GlobalData’s company profile on LIXIL, Intelligent closestool was a key innovation area identified from patents. LIXIL's grant share as of July 2024 was 47%. Grant share is based on the ratio of number of grants to total number of patents.
Active carbon molded body with fibrous binder
The granted patent US12059665B2 introduces an innovative active carbon molded body characterized by its unique composition and production method. The molded body consists of a plurality of active carbon granules, each formed from an aggregation of active carbon particles bound together by a fibrous binder. Notably, the patent specifies that the molded body contains no additional molding-purpose binder apart from the fibrous binder, which is present in a concentration ranging from 6 wt % to 20 wt %. The density of the molded body is defined to be between 0.4 g/cc and 0.5 g/cc, with a more specific range of 0.46 g/cc to 0.5 g/cc mentioned in one of the claims.
Additionally, the patent outlines a method for producing this active carbon molded body. The process involves obtaining the active carbon granules by aggregating active carbon particles with the fibrous binder, followed by further aggregation of these granules using the same binder. The final step in the production method includes molding the aggregated granules through the simultaneous application of heat and pressure. The claims also highlight that the fibrous binder may include an acrylic material, which could contribute to the structural integrity and performance of the molded body. This patent presents a significant advancement in the field of active carbon materials, potentially enhancing their applications in various industries.
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