Carlisle has patented a low-dust joint compound composition for wall repair. The compound includes a dust reduction additive emulsion with wax-based microstructures encapsulated by polyvinyl alcohol, reducing airborne dust while enhancing water resistance and adhesion. The invention aims to improve the sanding process for wall repair compounds. GlobalData’s report on Carlisle gives a 360-degree view of the company including its patenting strategy. Buy the report here.
According to GlobalData’s company profile on Carlisle, Fiber-reinforced material joining techniques was a key innovation area identified from patents. Carlisle's grant share as of May 2024 was 54%. Grant share is based on the ratio of number of grants to total number of patents.
Low-dust joint compound composition with dust reduction additive
A recently granted patent (Publication Number: US12000158B2) discloses a low-dust joint compound composition designed to reduce dust generation during sanding. The composition includes a dust reduction additive emulsion containing colloidally-protected wax-based microstructures and a first water component. The wax core of the microstructure consists of a paraffin component and a non-paraffin component, while the polymeric shell includes various polymers such as polyvinyl alcohol. Additionally, the composition may contain fillers, binders, thickeners, non-leveling agents, preservatives, rheology modifiers, and surfactants to enhance its properties.
Furthermore, the patent details methods for using the low-dust joint compound composition, including applying it to wallboard panels, allowing it to dry, and sanding the dried compound. Another method involves adding the dust-reduction additive emulsion to an existing joint-compound composition to reduce dust generation during sanding. The goal is to achieve a significant reduction in dust production, with claims stating reductions of at least 5% and up to 80% in dust quantity. The composition's unique formulation aims to improve the overall sanding experience and reduce airborne dust particles, enhancing safety and cleanliness during construction activities.
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