Carlisle has filed a patent for a cable design that includes a braided dielectric core layer made of silicon dioxide fibers. The cable also features a center conductor and an outer conductor layer. The design allows for flexibility and strength, with the option to add additional outer strength layers and jackets. GlobalData’s report on Carlisle gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Carlisle, fiber-reinforced material joining techniques was a key innovation area identified from patents. Carlisle's grant share as of September 2023 was 62%. Grant share is based on the ratio of number of grants to total number of patents.

A cable with braided silicon dioxide fibers as dielectric core

Source: United States Patent and Trademark Office (USPTO). Credit: Carlisle Companies Inc

A recently filed patent (Publication Number: US20230298783A1) describes a new type of cable design that includes a center conductor, a dielectric core layer made of silicon dioxide fibers, and an outer conductor layer. The dielectric core layer is braided around the center conductor to form a braided dielectric core layer. The outer conductor layer is then formed over the braided dielectric core layer.

The cable may also include additional layers such as a strength member layer and a jacket layer. The strength member layer is formed over the outer conductor layer, providing additional support and durability to the cable. The jacket layer is then formed over the strength member layer, further protecting the cable from external elements.

The braided dielectric core layer may consist of multiple sublayers of silicon dioxide fibers, which are braided successively over the center conductor. These sublayers may be braided using different braiding parameters to ensure improved coverage of the braided dielectric core layer over the center conductor.

The outer conductor layer can be formed using different methods. In one embodiment, a conductive tape, which may include copper or stainless steel layers, is wrapped around the braided dielectric core layer. In another embodiment, a semi-rigid conductive tube is used as the outer conductor layer, with the center conductor and braided dielectric core layer inserted inside the tube.

The patent also describes a method for manufacturing the cable. The method involves braiding the silicon dioxide fibers around the center conductor to form the braided dielectric core layer. An outer conductor layer is then formed over the braided core layer to complete the cable. The method may also include the formation of a strength member layer and a jacket layer, similar to the cable design.

Overall, this patent introduces a new cable design that incorporates a braided dielectric core layer made of silicon dioxide fibers. This design aims to improve the coverage and performance of the cable, making it suitable for various applications that require reliable and efficient signal transmission.

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GlobalData, the leading provider of industry intelligence, provided the underlying data, research, and analysis used to produce this article.

GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.